In the competitive world of beverage and liquid food production, efficiency, precision, and versatility are not just advantages—they are necessities. Whether you are scaling up your juice line, launching a new soup brand, or packaging dairy drinks, the heart of your operation is a reliable filling machine. The JQ18(12)TGZ Filling Machine stands as a pivotal solution, engineered to handle a range of low-viscosity, non-carbonated liquids with remarkable speed and consistency. This comprehensive guide will explore how this machine can transform your production line, detailing its technology, benefits, and how to determine if it's the perfect fit for your business goals.
What Is the JQ18(12)TGZ Filling Machine and What Can It Do?
The JQ18(12)TGZ is a fully automatic, rotary piston filling machine designed primarily for filling metal cans. Its core function is to deliver precise, consistent, and hygienic filling for a variety of products, most notably juice, soup, and milk-based drinks. Built with 95% stainless steel construction, it meets stringent food-grade hygiene standards.
This machine automates a critical bottleneck in production. By integrating filling and basic can handling into a smooth operation, it replaces inconsistent manual methods or slower equipment. It is engineered to be a workhorse on your factory floor, directly contributing to higher output, reduced product waste, and lower labor costs. Its design focuses on handling low-viscosity, non-gas liquids, ensuring that products from clear juices to creamy soups are filled without foam and with exact volume control.
Key Technologies and Features Driving Performance
The JQ18(12)TGZ incorporates several advanced features that set it apart from basic filling systems, ensuring both high performance and operational simplicity.
Precision Piston Filling System
At the heart of the machine are its 18 or 12 filling heads, which utilize a piston filling mechanism. This technology is renowned for its exceptional accuracy, regardless of the product's temperature or density variations. It guarantees that every single can is filled to the exact same level, ensuring product consistency and compliance with labeling regulations.
Smart Automation and User-Friendly Controls
Modern production demands smart operation. This machine incorporates a touch screen interface and frequency conversion speed regulation. The touch screen allows for intuitive control and quick parameter changes, while the variable frequency drive (VFD) lets operators fine-tune the machine's speed for optimal performance, balancing output with smooth operation.
Robust and Hygienic Design
Constructed primarily from stainless steel (SUS304), the machine is built to withstand the rigorous, high-moisture environment of a food plant. This material is corrosion-resistant and easy to clean, supporting strict hygiene protocols. The "no can, no filling" sensor is another critical feature, preventing product waste and maintaining a clean work environment by only activating the filling head when a can is correctly in place.
JQ18(12)TGZ Specifications and Configuration Options
Understanding the technical specifications is key to assessing compatibility with your production needs. The JQ18(12)TGZ offers configuration options to suit different output targets.
The table below outlines the key specifications for the two main head configurations:
| Specification | JQ18TGZ (18 Heads) | JQ12TGZ (12 Heads) |
|---|
| Production Capacity | 100 ~ 250 cans/min (Max) | 80 ~ 150 cans/min (Max) |
| Suitable Can Height | 70 ~ 160 mm | 70 ~ 160 mm |
| Suitable Can Diameter | φ52.3 ~ 99 mm (202# ~ 401#) | φ52.3 ~ 99 mm (202# ~ 401#) |
| Motor Power | 3 Kw | 3 Kw |
| Machine Dimensions | 2100 x 1600 x 2000 mm | 2000 x 1500 x 2000 mm |
| Machine Weight | Approximately 1.5 Tons | Approximately 1.1 Tons |
Core Application: Juice, Soup, Milk drink, and other low viscosity non-gas liquids.
How to Choose the Right Filling Machine for Your Line
Selecting the right equipment is a strategic decision. Here’s how to evaluate if the JQ18(12)TGZ aligns with your operational requirements:
Assess Your Production Volume and Speed Needs: Compare your target output with the machine's capacity range. The JQ18TGZ model, with a max speed of 250 cans/min, is ideal for established, high-volume lines. The JQ12TGZ model, with a max of 150 cans/min, is a powerful and potentially more cost-effective solution for medium-scale or growing producers.
Verify Your Can Size Compatibility: This machine is designed for industry-standard metal cans. Ensure your current or planned can dimensions (height and diameter) fall within the specified ranges (70-160mm height, 52.3-99mm diameter).
Consider Product Characteristics: The machine is optimized for low-viscosity, non-carbonated liquids. It is perfectly suited for:
Juices: From clear apple juice to pulp-containing orange juice.
Liquid Foods: Such as broths, soups, and ready-to-drink meals.
Dairy & Plant-Based Drinks: Milk, flavored milk, and milk-alternative drinks.
Other Non-Gas Liquids: Like still iced tea, water, or liquid sauces.
Plan for Integration and Support: Evaluate the space in your production area against the machine's footprint. Furthermore, consider the supplier's reputation for providing clear operational training, reliable maintenance support, and availability of spare parts to ensure long-term, trouble-free operation.
By carefully analyzing these factors against the robust capabilities of the JQ18(12)TGZ Filling Machine, you can make a confident investment that will boost your production efficiency and product quality for years to come.
